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Automation & Process Control

Automation technology is the foundation of an efficient process management. Transparent processes and consistent quality are essential everywhere - in discreet production, logistics or process technology.

  • Needs assessment/Drafting of specifications:Consultation concerning new constructions, extensions or modernizations, drafting of specifications
  • Switchgear construction and assembly:Delivery of switchgear and electric assembly
  • Hardware engineeringin accordance with DIN EN 61082 and UL 508A (e. g. EPLAN P8, WSCAD)
  • Software engineeringProgramming of common control and visualizing systems (e. g. Siemens products, ABB, Allen Bradley, WAGO I/O, Wonderware, GE)
  • FAT:In-house function tests using WinMOD simulation software
  • Commissioning / Training / Maintenance:National and international commissioning, staff training, 24/7 on-call service, maintenance
  • Remote serviceSecure remote access to globally distributed systems with Sinema Remote Connect

We are in the position to deliver plants as complete turnkey facilities as well as single components, as listed. We are looking forward to appropriately expanding your degree of automatization and updating your facilities.

Traceability

The traceability of production processes is becoming a central aspect of the discreet production. To optimize the production process, and consequently to gain competitive advantages, it is vital to know exactly how a given batch or component was produced.

  • Central quality management:Our central quality management permits access to all production data, filtered according to component, batch or machine, and create reports.
  • Central operating data acquisition:Central operating data acquisition allows a quick and simple overview of the current capacity utilization and availability of machines.
  • Key Performance Indicators
  • IT Integration:IT integration cross-links central order processing and quality management with the company IT.

Batch Processing

More and more companies must make sure they can produce smaller batch sizes efficiently in the context of an increasing product range. To meet these conflicting requirements and to serve the customers fast, flexibly and on a level of constantly high quality, you have to optimize your production process management.

  • Linkingof products and specifications
  • Paperlessproduction control directly from your ERP system
  • Flexibleallocation of production units
  • The focus is on you:Software integration into your processes, not the other way round
  • Central recipe management:central management of machining parameters of each production step
  • Central order management:Making sure you can manage batchwise production.

Identification

Only through the distinct identification of components involved in a production process can the accruing data be classified in modern production processes. So raw materials and tools can be applied in the best possible way.

  • Ident systemsApplication of ident systems with different technologies (RFID, QR-Code, Barcode, Bluetooth, ...)
  • Product tracingProduct specific monitoring and documentation of production steps
  • IdentificationIdentification of raw materials, transport units, etc.
  • Monitoring of tools regarding:Usage, downtimes, production times, history

We implement ready to use standard solutions for automatic identification and follow up materials and products in production facilities.